DEVELOPMENT OF LEAK DETECTION SYSTEMS
UDC 620.165.29
Hryniuk Dzmitry Anatol’yevich – PhD (Engineering), Associate Professor, Assistant Professor, the Department of Automation of Production Processes and Electrical Engineering. Belarusian State Technological University (13a Sverdlova str., 220006, Minsk, Republic of Belarus). E-mail: hryniukda@gmail.com
Suhorukova Irina Gennad’yevna – Senior Lecturer, the Department of Software Engineering. Belarusian State Technological University (13a Sverdlova str., 220006, Minsk, Republic of Belarus). E-mail: irina_x@rambler.ru
Oliferovich Nadezhda Mikhaylovna – Senior Lecturer, the Department of Automation of Production Processes and Electrical Engineering. Belarusian State Technological University (13a Sverdlova str., 220006, Minsk, Republic of Belarus). E-mail: oliferovich@belstu.by
DOI: https://doi.org/ 10.52065/2520-6141-2025-290-7.
Key words: leak control, valves, classification of measurement methods.
For citation: Hryniuk D. A., Suhorukova I. G., Oliferovich N. M. Development of leak detection systems. Proceedings of BSTU, issue 3, Physics and Mathematic. Informatics, 2025, no. 1 (290), pp. 36–46 (In Russian). DOI: 10.52065/2520-6141-2025-290-7.
Abstract
The article analyzes the methods of leak control. Leak assessment is performed in different areas of human activity. In the last century, the analysis of this parameter, which relates to non-destructive testing systems, was performed mainly visually by the operator using additional devices and substances, but today a wide range of automatic and automated control systems and installations is produced. The analysis shows that previously existing classifications of leak control methods require other approaches. It is recommended to divide the leak assessment methods into several areas based on the area of application and direction of use. It is proposed to single out separately the methods that are used on a permanent basis in the production of products in industry. Here, ease of use with equipment, speed of testing, accuracy, the ability to perform tests in automatic mode, compliance with regulatory documents, etc. are important. Separately, we can highlight the leak control methods that are used in production conditions. This area is characterized by requirements for mobility, remoteness, ensuring regulatory and environmental standards of operation. A distinctive feature is the involvement of computational methods of analysis, from old to modern methods of machine learning. Pipelines and pipeline systems are one of the ecological and energy-efficient methods of transportation and distribution of liquids. The peculiarity of the methods that are used in this direction is the distribution of the object of observation over a large area, the complexity of access, when they are in the ground or water, etc. Preventing leaks and their early detection is very important for continuous operation, ecology and commercial benefits. This contributes to the development of a separate class of hardware and computational methods for assessing leak.
References
- Sukhorukova I. G. Analysis of methods for measuring the tightness of structures for automatic testing of shut-off valves. Trudy BGTU [Proceedings of BSTU], 2010, no. 6, Physics and Mathematics. Informatics, pp. 125–129 (In Russian).
- Hilleret N. Leak Detection. CERN, Geneva, Switzerland, 203–212, 1999, Report number, CERNOPEN- 2000-280.
- GOST 33257–2015. Methods of control and testing. Pipeline fittings. Moscow, Standartinform Publ., 2016, 58 p. (In Russian).
- American Petroleum Institute (API). API Standard 521: Pressure-relieving and Depressuring Systems. 6th ed. Washington, D.C., API Publishing, 2014. 260 p.
- American Petroleum Institute (API). ANSI/API Standard 598: Valve Inspection and Testing. 11th ed. Washington, D.C., API Publishing, 2023. 17 p.
- International Standard Organization (ISO). ISO 5208: Industrial valves – Pressure testing of metallic valves. 4th ed. Switzerland, ISO Publishing, 2015. 13 p.
- Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. (MSS). Standard MSS SP-61-2019: Pressure Testing of Valves. Vienna, Virginia, MSS Publishing, 2013. 8 p.
- American Petroleum Institute (API). ANSI/API Standard 6D: Specification for Pipeline and Piping Valves. 24rd ed. Washington, D.C, API Publishing, 2014. 112 p.
- European Standard. EN-12266-1:2012: Industrial Valves – Testing of Metallic Valves. Part 1. Pressure Tests, Test Procedures and Acceptance Criteria – Mandatory Requirements. Brussels, European Committee for Standardization Publ., 2012. 17 p.
- British Standards Institute (BSI). BS 6755-1: 1986. Testing of valves. Part 1. Specification for production pressure testing requirements, 1986. 14 p.
- American National Standard Institute (ANSI). ANSI/FCI 70-2-2013. Control Valve Seat Leakage. Cleveland, OH, Fluids Controls Institute Publ., 2013. 12 p.
- Leak Test Handbook Measuring, Testing, Practical Use. Available at: https://www.jwf.com/fileadmin/ userupload/downloadfiles/200423-jwf-lecktestfibel_EN_LOWRES.pdf (accessed 13.12.2024).
- Werner G. B. Helium leak detectors: from a laboratory device to dedicated industrial leak test units. Vacuum, 1993, vol. 44, issues 5–7, pp. 627–632. DOI: 10.1016/0042-207X(93)90112-N.
- Suhorukova I. G., Hryniuk D. A., Orobey I. O. Increasing the sensitivity of the leakage meter for shut-off valves. Trudy BGTU [Proceedings of BSTU], 2015, no. 6: Physics and Mathematics. Informatics, pp. 132–136 (In Russian).
- Suhorukova I. G., Hryniuk D. A., Orobey I. O. The influence of filtering and smoothing conditions in information channels on the series criterion. Trudy BGTU [Proceedings of BSTU], 2016, no. 6: Physics and Mathematics. Informatics, pp. 117–121 (In Russian).
- Bhosale R., Kumbhar P., Mahajan K., Yachkal A., Katarkar Anil. Study on Leak Testing Methods, 2017. Available at: https://www.researchgate.net/publication/323219717 (accessed 13.12.2024).
- Kaewwaewnoi W., Prateepasen A., Kaewtrakulpong P. Investigation of the relationship between internal fluid leakage through a valve and the acoustic emission generated from the leakage. Measurement, 2010, vol. 43, pp. 274–282.
- Wagner H. Innovative techniques to deal with leaking valves. Tech Papers ISA, 2004, vol. 454, pp. 105–117.
- Lee J. H., Lee M. R., Kim J. T., Luk V., Jung Y. H. A study of the characteristics of the acoustic emission signals for condition monitoring of check valves in nuclear power plants. Nuclear Eng Des, 2006, vol. 236, pp. 1411–1421.
- Chi Z., Jiang J., Diao X., Chen Q., Ni L., Wang Z., Shen G. Novel leakage detection method by improved adaptive filtering and pattern recognition based on acoustic waves. Int. J. of Pattern Recognition and Artificial Intelligence, 2022, vol. 36 (2), p. 2259001. DOI: 10.1142/S0218001422590017.
- Pouye A., Rondeau A., Lafargue E. Acoustic Emissions – Application on Industrial Valve Leak Rate Quantification. 29th International Congress on Sound and Vibration 9–13 July, 2023. Praugue, Czech Republic, 2023, pp. 1–8.
- Thompson G, Zolkiewski G. Experimental investigation into the detection of internal leakage of gases through valves by vibration analysis. Proc Inst Mech Eng. Part E. J Process Mech Eng, 1997, vol. 211, pp. 195–207.
- Juvik T., Hermansen T., Carr R., Hale S. Online valve monitoring systems used on off-shore platforms in the north sea. In 21st International Conference on Off-shore Mechanics and Arctic Engineering. Oslo, Norway, 5, 2002, pp. 1–5. DOI: 10.1115/OMAE2002-28403.
- Hamilton S., Charalambous B. Leak Detection: Technology and Implementation. IWA Publishing, 2013, 112 p. DOI: 10.2166/9781789060850.
- Meland E., Thornhill N., Lunde E., Rasmussen M. Quantification of valve leakage rates. American Institute of Chemical Engineers Journal, 2012, vol. 58 (4), pp. 1181–1193.
- Vafaei R. N., Nadian H. A., Ranzi R., Rahmanshahi M., Bejestan M. S. Investigation of Pressure Signal and Leak Detection in Pipes by Using Wavelet Transform in Transient Flow. Engineering Proceedings, 2024, vol. 69 (1), p. 76. DOI: 10.3390/engproc2024069076.
- Zhu S.-B., Li Z.-L., Li X., Xu H.-h., Wang X., Convolutional neural networks-based valve internal leakage recognition model. Measurement, 2021, vol. 178, pp. 109395. DOI: 10.1016/j.measurement.2021.109395.
- Asghari V., Kazemi M. H., Duan H.-F., Hsu S.-C., Keramat A. Machine learning modeling for spectral transient-based leak detection. Automation in Construction, 2023, vol. 146, p. 104686. DOI: 10.1016/j.autcon.2022.104686.
- Sim H. Y., Ramli R., Saifizul A., Soong M. F. Detection and estimation of valve leakage losses in reciprocating compressor using acoustic emission technique. Measurement, 2020, vol. 152, p. 107315. DOI: 10.1016/j.measurement.2019.107315.
- Islam M. R., Azam S., Shanmugam B., Mathur D. A review on current technologies and future direction of water leakage detection in water distribution network. IEEE Access, 2022, vol. 10, pp. 107177–107201. DOI: 10.1109/access.2022.3212769.
- Wan X., Kuhanestani P. K., Farmani R., Keedwell E. Literature review of data analytics for leak detection in water distribution networks: A focus on pressure and flow smart sensors. Journal of Water Resources Planning and Management, 2022, vol. 148 (10), p. 03122002. DOI: 10.1061/(asce)wr.1943-5452.0001597.
- Korlapati N. V. S., Khan F., Noor Q., Mirza S., Vaddiraju S. Review and analysis of pipeline leak detection methods. Journal of Pipeline Science and Engineering, 2022, vol. 2, issue. 4, p. 100074. DOI: 10.1016/j.jpse.2022.100074.
- Romero-Ben L., Alves D., Blesa J., Cembrano G., Puig V., Duviella E. Leak detection and localization in water distribution networks: Review and perspective. Annual Reviews in Control, 2023, vol. 55, pp. 392–419. DOI: 10.1016/j.arcontrol.2023.03.012.
- Zaman D., Tiwari M. K., Gupta A. K., Sen D. A. Review of Leakage Detection Strategies for Pressurised Pipeline in Steady-State. Engineering Failure Analysis, 2019, p. 104264. DOI: 10.1016/j.engfailanal.2019.104264.
- Alperovich I. V. Numerical experiments with the RTFS method on a mathematical model of selections from an oil pipeline under a steady-state pumping mode. Transport i khraneniye nefteproduktov i uglevodorodnogo syr'ya [Transportation and storage of petroleum products and hydrocarbon raw materials], 2023, no. 2, pp. 11–15. (In Russian).
15.01.2025