FEATURES OF THE DISPERSION OF SILICA FILLERS IN ELASTOMER COMPOSITIONS BASED ON SOLUTIONS STYRENE BUTADIENE RUBBERS

UDC 678.4

  • Lyushtyk Andrey Yur’yevich − Chief Chemist, Head of the Laboratory. JSC “Belshina” (Minskoye shosse str., 213824, Bobruisk, Republic of Belarus). E-mail: jb133xxxx@gmail.com

  • Kayushnikov Sergey Nikolayevich − PhD (Engineering), Head of Engineering and Technical Center. JSC “Belshina” (Minskoe shosse str., 213824, Bobruisk, Republic of Belarus). E-mail: vdv90@mail.ru

  • Shashok Zhanna Stanislavovna − DSc (Engineering), Associate Professor, Professor, the Department of Polymer Composite Materials. Belarusian State Technological University (13a, Sverdlova str., 220006, Minsk, Republic of Belarus). E-mail: shashok@belstu.by

  • Uss Elena Petrovna − PhD (Engineering), Assistant Professor, the Department of Polymer Composite Materials. Belarusian State Technological University (13a, Sverdlova str., 220006, Minsk, Republic of Belarus). E-mail: uss@belstu.by

  • Krotova Ol’ga Aleksandrovna − PhD (Engineering), Senior Lecturer, the Department of Polymer Composite Materials. Belarusian State Technological University (13a, Sverdlova str., 220006, Minsk, Republic of Belarus). E-mail: o.krotova@belstu.by

  • Liashkevich Anastasiya Vladimirovna − PhD (Engineering), assistant lecturer, the Department of Polymer Composite Materials. The Belarusian State Technological University (13a, Sverdlova str., 220006, Minsk, Republic of Belarus). E-mail: nastyonke@mail.ru

Key words: styrene-butadiene rubber, silica filler, coupling agent, dispersion, complex dynamic modulus.

For citation: Lyushtyk A. Yu., Kayushnikov S. N., Shashok Zh. S., Uss E. P., Krotova O. A., Leshkevich A. V. Features of the dispersion of silica fillers in elastomer compositions based on solutions styrene butadiene rubbers. Proceedings of BSTU, issue 2, Chemical Engineering, Biotechnologies, Geoecology, 2022, no. 2 (259), pp. 19–25 (In Russian). DOI: https://doi.org/10.52065/2520-2669-2022-259-2-19-25.

Abstract

The features of the dispersion of silica fillers, which differ in the size of the specific adsorption surface area, in the volume of elastomer compositions based on solution styrene-butadiene rubbers (DSBR) are determined. Elastomeric compositions based on rubber grades DSSK 2163 and DSSK 2560M27 were used as objects of study. X 50-S silane was used as a coupling agent. It has been established that the nature of the elastomer has a significant effect on the process of hydrophobization of the filler surface. In mixtures based on oil-filled styrene-butadiene rubber DSSK 2560M27 with 60.0 wt. hours of silica filler, in comparison with compositions based on DSSK 2163, the indicators of the complex dynamic modulus are 17.1–29.0% higher in the case of the Zeosil-1165MP filler and by 56.1–66.0% in the case of the filler brand Zeosil Premium 200MP. Similar dependencies were determined for compositions with 65.0 wt. hours of silica filler (the complex dynamic modulus is greater by 62.5–68.9% for mixtures with Zeosil-1165MP and by 74.3–84.9% for mixtures with Zeosil Premium 200MP). The revealed nature of the change in the process of dispersion of the filler in the elastomer may be due to the difficulty in the process of hydrophobization of the silica surface due to the presence of filler oil in the volume of rubber.

References

  1. Grishin B. S. Teoriya i praktika usileniya elastomerov. Sostoyaniye i napravleniya razvitiya [Thepry and practice of elastomer strengthening. Status and directions of development]. Kazan, KNITU Publ., 2016. 420 p. (In Russian).
  2. Shutilin Yu. F. Spravochnoye posobiye po svoystvam i primeneniyu elastomerov [Handbook on the properties and use of elastomers]. Voronezh, Voronezhskaya gosudarstvennaya tekhnicheskaya academiya Publ., 2003. 871 p. (In Russian).
  3. Donnet J. B. Carbon Black. New York, Marcel Dekker Publ., 1993. 390 p.
  4. Roychoudhury А., De Р. Р. Elastomer-carbon black interaction: influence of elastomer chemical structure and carbon black surface chemistry on bound rubber formation. J. of Applied Polymer Science, 1995, vol. 55, pp. 9–15.
  5. Kondyurin A. V., Eliseeva A. Yu., Svistkov A. L. Bound (“glassy”) rubber as a free radical crosslinked rubber layer on a carbon black. Materials, 2018, vol. 11, no. 10. DOI: 10.3390/ma11101992.
  6. Limper A. Mixing of rubber compounds. Munich, Hanser Publ., 2012. 251 р.
  7. Wang M.-J., Wolff S., Donnet J.-B. Filler-elastomer interactions. Part I. Silica surface energies and inter-actions with model compounds. Rubber Chemistry and Technology, 1991, vol. 64, no. 4, pp. 559–576.
  8. Kablov V. F., Aksyonov V. I. Modern trends in the use of rubbers and fillers in rubber formulations. Promyshlennoye proizvodstvo i ispol’zovaniye elastomerov [Industrial production and use of elastomers], 2018, no. 3, pp. 24–34 (In Russian).
  9. Pichugin A. M. Materialovedcheskiye aspekty sozdaniya shinnykh rezin [Material Science Aspects of Tire Rubber Creation]. Мoscow, Mashinostroyeniye Publ., 2008. 383 p. (In Russian).
  10. Sung H. S. Influence of Eco-Friendly Processing Aids on Silica-Based Rubber Composites. Appl. Sci, 2020, vol. 10. DOI:10.3390/app10207244.
  11. Sugonyako D. V., Zenitova L. A. Silicon dioxide as a reinforcing filler of polymeric materials. Vestnik tekhnologicheskogo universiteta [Bulletin of the Technological University], 2015, vol. 18, no. 5, pp. 94–100 (In Russian).
  12. Kohjiya Sh., Ikeda Yu. Reinforcement of general-purpose grade rubbers by silica generated in situ. Rubber Chemistry and Technology, 2000, vol. 73, pp. 534–550.
  13. Vilmin F., Bottero I., Travert A., Malicki N., Gaboriaud F., Trivella A., Thibault-Starzyk F. Reactivity of Bis[3-(triethoxysilyl)propyl] Tetrasulfide (TESPT) Silane Coupling Agent over Hydrated Silica: Operando IR Spectroscopy and Chemometrics Study. The Journal of Physical Chemistry C, 2014, vol. 118, pp. 4056–4071.
  14. Choi S.-S., Kim I.-S., Woo C.-S. Influence of TESPT Content on Cross-link Types and Rheological Behaviors of Natural rubber compounds reinforced with Silica. Journal of Applied Polymer Science, 2007, vol. 106, pp. 2753–2758.
  15. Kuperman F. E. Novyye kauchuki dlya shin: rastvornyye kauchuki s povyshennym soderzhaniyem vinil’nykh zven’yev, al’ternativnyye emul’sionnomu BSK. Trans-polimery i sopolimery izoprena i butadiyena [New rubbers for tires: solution rubbers with a high content of vinyl units, alternative to emulsion SBR. Trans polymers and copolymers of isoprene and butadiene]. Moscow, NIIShP Publ., 2011. 345 p. (In Russian).
  16. Mihara S. Reactive Processing of Silica-Reinforced Tire Rubber: New Insight into The Time- And Temperature-Dependence of Silica Rubber Interaction. PhD thesis, University of Twente, Enschede, the Netherlands, 2009. 170 р.
  17. ASTM D6601–02 (2008). Standard test method for rubber properties – measurement of cure and after-cure dynamic properties using a rotorless shear rheometer. Available at: http://www.astm.org (accessed 28.03.2022).
  18. Noriman N. Z., Ismail H. Properties of styrene butadiene rubber (SBR)/recycled acrylonitrile butadiene rubber (NBRr) blends: the effects of carbon black/silica (CB/Sil) hybrid filler and silane coupling agent, Si69. Journal of Applied Polymer Science, 2011, vol. 124, no. 1, pp. 19–27.
  19. Sung H. Song Study on silica-based rubber composites with epoxidized natural rubber and solution styrene butadiene rubber. Polymers and Polymer Composites, 2020, vol. 29, no. 9, pp. 1422–1429.
  20. Reuvekamp L. A., Van Swaaij P. J., Noordermeer J. W. M. Effects of mixing condi-tions-Reaction of TESPT silane coupling agent during mixing with silica filler and tire rubber. Kautschuk Gummi Kunststoffe, 2002, vol. 55, no. 1–2, pp. 41–47.
  21. Kaewsakul W., Sahakaro K., Dierkes W. K., Noordermeer J. W. M. Optimization of mixing conditions for silica-reinforced natural rubber tire tread compounds. Rubber Chemistry and Technology, 2012, vol. 85, no. 2, pp. 277–294.
08.04.2022